Manufacturing Technology 1
ME8351 MANUFACTURING TECHNOLOGY – I
UNIT I METAL CASTING PROCESSES
Sand Casting : Sand Mould – Type of patterns - Pattern Materials –
Pattern allowances –Moulding sand Properties and testing – Cores –Types and
applications – Moulding machines– Types and applications; Melting furnaces :
Blast and Cupola Furnaces; Principle of special casting processes : Shell -
investment – Ceramic mould – Pressure die casting - Centrifugal Casting - CO2
process – Stir casting; Defects in Sand casting
UNIT II JOINING PROCESSES
Operating principle, basic equipment, merits and applications of:
Fusion welding processes: Gas welding - Types – Flame characteristics; Manual
metal arc welding – Gas Tungsten arc welding - Gas metal arc welding –
Submerged arc welding – Electro slag welding; Operating principle and
applications of: Resistance welding - Plasma arc welding – Thermit welding –
Electron beam welding – Friction welding and Friction Stir Welding; Brazing and
soldering; Weld defects: types, causes and cure.
UNIT III METAL FORMING PROCESSES
Hot working and cold working of metals – Forging processes – Open,
impression and closed die forging – forging operations. Rolling of metals–
Types of Rolling – Flat strip rolling – shape rolling operations – Defects in
rolled parts. Principle of rod and wire drawing – Tube drawing – Principles of
Extrusion – Types – Hot and Cold extrusion.
UNIT IV SHEET METAL PROCESSES
Sheet metal characteristics – shearing, bending and drawing
operations – Stretch forming operations – Formability of sheet metal – Test
methods –special forming processes-Working principle and applications – Hydro
forming – Rubber pad forming – Metal spinning– Introduction of Explosive
forming, magnetic pulse forming, peen forming, Super plastic forming – Micro
forming
UNIT V MANUFACTURE OF PLASTIC COMPONENTS
Types and characteristics of plastics – Moulding of thermoplastics
– working principles and typical applications – injection moulding – Plunger
and screw machines – Compression moulding, Transfer Moulding – Typical
industrial applications – introduction to blow moulding –Rotational moulding –
Film blowing – Extrusion – Thermoforming – Bonding of Thermoplastics.