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Sigma comparator

Sigma Comparator
          The Sigma Comparator is a mechanical comparator in which the amplification is obtained by means of a compound lever.

Advantages: It has got a bold scale and larger indicating pointer.
Disadvantages: Due to motion of parts, there is wear in the moving parts.


Constructional details:

The vertical beam is mounted on flat steel springs connected to fixed members.

• The vertical beam which in turn are screwed to a back plate
• The assembly provides a frictionless movement with restraint from the springs
• The hinged assembly carrying the forked arms incorporates a hardened fulcrums
• The metal ribbon attached to the forked arms passes around the spindle
• This spindle is to rotate in specially designed miniature ball bearings
• The indicating pointer is secured to a boss on the disc

Working principle:
The plunger is mounted on a pair of slit diaphragms in order to have frictionless linear movement. A knife edge is mounted on it and bears upon the face of the moving member of a Cross strip hinge. The cross strip hinge consists of the moving component and a fixed member. The cross strip hinge then connected by thin flexible strips alternately at right angles to each other. Thus if an external force is applied to the moving member it will pivot as would a hinge about the line of intersection of the strips
          To the moving member an arm `Y` shape having the effective length `b` is attached. If the distance of the hinge from the knife edge be `a` then the magnification of the first stage is `b/a. A phosphor-Bronze strip is attached to the two extremities of the `Y` arm and is passed around a radius `r` attached to the pointer spindle. If the length of pointer be `R` then R/r is the second stage of magnification. In order to adjust the magnification, distance `a` must be changed by slackening and tightening the two screws attaching the knife edge to the plunger. In sigma comparator a damping device must be employed to prevent oscillation of point before coming to rest.