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Auto-Collimator & its applications

Auto-Collimator
                        Auto-collimator  is  an  optical  instrument  used  for  the  measurement  of  small angular differences, changes or deflection, plane surface inspection etc. They are typically used to align components and measure deflections in optical or mechanical systems. An autocollimator works by projecting an image onto a target mirror and measuring the deflection of the returned image against a scale, either visually or by means of an electronic detector. A visual autocollimator can measure angles as small as 0.5 arc minute (0.15 rad), while an electronic autocollimator can have up to 100 times more resolution.

Basic principle:
                        If a light source is placed in the flows of a collimating lens, it is projected as a parallel beam of light. If this beam is made to strike a plane reflector, kept normal to the optical axis, it is reflected back along its own path and is brought to the same focus. The reflector is tilted through a small angle‘0’. Then the parallel beam is deflected twice the angle and is brought to focus in the same plane as the light source.

Working of auto-collimator:
There are three main parts in auto-collimator.
1. Micrometer microscope.
2. Lighting unit and
3. Collimating lens.

Figure shows a line diagram of a modern auto-collimator. A target graticule is positioned perpendicular to the optical axis. When the target graticule is illuminated by a lamp, rays of light diverging from the intersection point reach the objective lens via beam splitter. From objective, the light rays are projected as a parallel rays to the reflector.

            A flat reflector placed infront of the objective and exactly normal to the optical axis reflects the parallel rays of light back along their original paths. They are then brought to the target graticule and exactly coincide with its intersection. A portion of the returned light passes through the beam splitter and is visible through the eyepiece. If the reflector is tilted through a small angle, the reflected beam will be changed its path at twice the angle. It can also be brought to target graticule but linearly displaced from the actual target by the amount 2θ x f. linear displacement of the graticule image in the plane tilted angle of eyepiece is directly proportional to the reflector. This can be measured by optical micrometer. The photoelectric auto- collimator is particularly suitable for calibrating polygons, for checking angular indexing and for checking small linear displacements.

Applications
1. Measuring the difference in height of length standards.
2. Checking the flatness and straightness of surfaces.
3. Checking squareness of two surfaces.
4. Precise angular indexing in conjunction with polygons.
5. Checking alignment or parallelism.
6. Comparative measurement using master angles.
7. Measurement of small linear dimensions.
8. For machine tool adjustment testing.